Muffler Repacking kit

How to Repack a Muffler

When the time comes that you feel like repacking your muffler, here are the simple steps to follow. 1. Remove muffler from vehicle if possible. This usually makes the muffler easier to work with. 2. Clean any dirt, oil, debris off of the allen bolts holding the outer case to the end cap.3. Using an allen key that is in...
V-12 Exhaust Header Design

6-Cylinder and 12-Cylinder Exhaust Header Design

Hope you are enjoying these articles on exhaust header design. Building headers from mandrel-bent stainless tubing using proper fabrication techni...
Three Ways To Get More Performance From Your Harley Davidson

Three Ways To Get More Performance From Your Harley

When it comes to getting more performance from your Harley-Davidson, we first have to ask: “How do you plan to ride your bike?” Performance can mean better fuel economy, better braking, better handling, faster off the line and/or faster top end speed.
Sizing Headers Stop Doing That... Do This Instead!

Sizing Headers Stop Doing That... Do This Instead!

“There’s a notion that, in order to get a lot of exhaust gas to flow out of a cylinder, the pipe needs to be large,” explained Vince Roman of Burns Stainless, Costa Mesa, California. “But we find that’s not really the case. It needs to be the correct size....” 
GSXR with headers designed using out X-Design Parametric Program

How to Build Headers, a 7 Step Guide (2020)

Are you looking for more power on top, are you looking for a broader power band, etc…  Are you trying to reduce under-hood temperatures, lighten the car or improve the appearance? Get started on your next header with these steps.
Welding FAQs - All You Need to Know About Exhaust Welding

Welding FAQs - All You Need to Know About Exhaust Welding

We often get questions regarding welding stainless steel, so we thought we would put together a compilation of these with answers.
Are We Ready To Weld Yet? - Part 5

Are We Ready To Weld Yet? - Part 5

We have our TIG welder ready to go. We have our header tubes tacked together with perfect fitment. We have properly fit the pipes to the flange and...
Welding Exhaust Systems - Part 4

Welding Exhaust Systems - Part 4

So we are now finally ready to weld. Well, no, not quite. In the past few issues of the newsletter we have discussed various welding techniques, tu...
Welding Exhaust Systems - Part 3

Welding Exhaust Systems - Part 3

In Part 2 we discussed the importance of tube fitment when fabricating headers. This month, we will discuss techniques involved with back purging e...
Welding Exhaust Systems - Part 2

Welding Exhaust Systems - Part 2

As mentioned in Part 1 of this series, TIG should be employed when welding thin sections of exhaust tubing, especially when using specialized alloy...
Welding Exhaust Systems - Part 1

Welding Exhaust Systems - Part 1

Welding is one of the most important fabrication techniques in motorsports. Today's race shop welders need to be well versed in applying welding t...